The increasing demands for efficiency, reduced environmental impact, and rising raw material costs have pushed many to seek advanced solutions. Among these, Dietronic has developed controlled lubrication systems to enhance performance in operations such as metal stamping, high-speed blanking, deep drawing, and roll forming.

The Importance of Controlled Lubrication

Many companies in the sector tend to underestimate the role of lubrication in their production process. Often, when analyzing areas for improvement, the focus is on the primary machinery, while auxiliary equipment like lubricators is overlooked. This approach risks leading to the adoption of inadequate and inefficient solutions, which can cause problems like excessive lubricant application. The key question companies should ask is: “If lubricant is being dispersed where it isn’t needed, how can we be sure it’s being applied where it is necessary?”

The solution to this problem lies in adopting a controlled lubrication system. It ensures the lubricant is applied exactly where needed, reducing waste, keeping the work environment clean and safe, and decreasing fluid consumption by up to 90%.

The Promax System: An Effective Solution

One of the most advanced examples of this technology is Dietronic’s Promax, one of the most sold and appreciated controlled lubrication systems, thanks to its ability to manage automatic spray lubrication. Its configuration allows precise selection of the areas to apply lubricant, thus avoiding fluid dispersion and ensuring greater efficiency. The standard system includes a spray box, available in various sizes depending on needs (ranging from 200 to 800 mm), and a 24-liter pressurized tank, which can be swapped out for different types of lubricants. Dietronic also offers additional components, such as an extraction system to remove any oil mist and a recovery system for waste products.

Additionally, Promax is designed to be compatible with Industry 4.0, offering a fully automated approach to lubrication. The operator can manage all functions via a touch-screen panel, where they can select the desired parameters and save settings for future use. This level of automation simplifies operators’ tasks and reduces the likelihood of human errors.

The Advantages of a Controlled Lubrication System

Controlled lubrication with the Promax system offers numerous benefits in terms of both efficiency and sustainability. Let’s take a closer look at a few:

Better Quality: Complete and precise lubrication positively impacts the lifespan of dies and machinery, contributing to the improvement of the finished product’s quality.

Hidden Fees: Another advantage of controlled lubrication is the reduction of so-called “hidden costs,” which include expenses for part cleaning, work environment cleanliness, waste disposal, and die maintenance. In many cases, these costs can be 5-15 times higher than the price of the lubricant alone.

Environmental Impact: Proper lubricant management not only improves production efficiency but also has a significant environmental impact. Reducing excessive lubricant use and limiting disposal practices are increasingly appreciated by companies aiming for sustainability.

Operator Safety: Contamination of the work environment with oils and lubricants can create hazards, such as the risk of slipping on oily floors or inhaling toxic fumes. Controlled lubrication systems help reduce these risks, keeping the workspace cleaner and safer.

A Strengthened Line of Lubrication Systems

For companies looking to tackle the challenges of modern industry, controlled lubrication is no longer an optional choice but a strategic necessity. In this regard, the Promax system has the versatility to suit a wide range of industrial sectors, making it an essential tool for those looking to improve product quality and optimize production processes.

If you’re interested in learning more about these products, take a look at our Promax unit. If you prefer to request detailed information or quotes, feel free to contact us at our email: sales@dietronic.eu.

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